Manufacturing
Complete processes and real equipment are the foundation of stable quality.
Ten steps from fiber to finished package
Every step affects evenness, hairiness, strength, twist, build and unwinding — we improve consistency through equipment, process and experience.
- 01
Fiber intake
Confirm polyester staple fiber batch, appearance and basic indicators.
- 02
Opening & blending
Open, blend and remove impurities for even fiber distribution.
- 03
Carding
Further comb fiber, reduce impurities and form a uniform continuous sliver.
- 04
Drawing
Merge and draft multiple slivers to improve evenness and reduce variation.
- 05
Roving
Initial drafting and twisting to provide stable packages for spinning.
- 06
Ring spinning
Precise drafting and twisting to form single yarn at the target count.
- 07
Auto-winding
Detect and clear defects, forming packages for downstream processing.
- 08
Assembly winding & twisting
Evenly merge single ends and set twist for strength, abrasion resistance and stability.
- 09
Package & setting
Produce soft-wound, hard-wound or heat-set packages per customer needs.
- 10
Testing & warehousing
Check count, strength, twist, evenness, hairiness, weight and build; complete batch ID.
Equipment is the base, process is the core
Proven spinning machines ensure stable output, while automated and digital equipment continuously lifts efficiency and consistency.
- Ring spinning frames and auto-winders as the backbone
- Online monitoring combined with lab testing
- Key process parameters recorded digitally
Tell us your specifications and needs
Share count, package, color, quantity and destination — we will confirm the right product and supply plan for you.